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04.25.11

Beechwood Stables: Progress in MA

Seemingly, about a foot of snow buried the construction site at Beechwood Stables, a future barn and arena in Massachusetts at any given point from December through March.

Since then, as the weather in Massachusetts grows milder, the construction at this private farm (a project in association with Marcus Gleysteen Architects) is finally taking a shape other than a snowdrift. In the works are a 12-stall barn, a storage facility with recreation and lounge space, and an indoor arena with an observation lounge.

As foundation and underground work began over a winter season that yielded 60 inches or so of snow in the Boston area (with January 2011 alone dropping 38 inches), well…I’m sure you’re not surprised to read that delays were bit of a problem. By the end of the winter, there may have been more snow removal than soil stockpiled on the job site!

Even on April Fool’s Day (go figure), the area received a dusting of the white stuff. That’s why I couldn’t be more pleased for this patient client of ours as we approach the warmer months. Work at the private farm has progressed smoothly ever since the steel and timber arrived in early April; see the progress in the following photographs.

As you might expect with such a substantial project, we gave much consideration to the structural work and foundation. Specifically, we needed to determine how to erect and tie together stone column bases that weighed approximately 200 lbs. each and 21-ft. tall timber columns while allowing for enough movement to install the beams and rafters. In the end, the collaboration and discussion on how best to detail this connection took longer than it did to actually assemble, thanks to the efficient crew at New Energy Works and the careful planning between Kenneth Vona Construction (general contractor) and DeStefano & Chamberlain (structural engineer). I’m happy to report that the bases and timber columns went up without so much as a groan.

Following that, steel columns and perimeter beams were set in about two days; the timber frame for the barn and connecting link took a little over a week. Since then, the contractor has been busy working on the barn framing, preparing all of the openings for sheathing, and the steel fabricator has assembled all of the steel rafters and is completing final welds. Within about a month, the walls of the barn and connecting link will be complete and the roof work will begin. Assuming the weather behaves, of course.

In the meantime, timber for the arena observation room and support spaces is being fabricated along with the SIPs (structural insulated panels) that will cover two-thirds of the project.

So, here’s to spring weather and speedy progress on an exciting project that we hope the owner and their horses will soon enjoy!

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