horse barn design
Fences are one of the most common discussion points among the Blackburn team and clients when we’re designing an equestrian facility. The options listed below are certainly not exhaustive but reflect what we commonly find in many of our projects.
Some options are better suited for pastures, while others are more appropriate for small stall turnouts. We’ve tried to identify a variety of approaches that meet the safety needs for horses, limit maintenance needs, and often fall within neighborhood guidelines.
1. Steel rail fencing is an option for stable turnouts. The material is available in a thinner profile so it isn’t as visually heavy and it can be painted black or another dark color so that it does not have the “ranch” appearance seen with galvanized steel pipe corrals. The up-front cost is higher but the material is durable and will have little-to-no maintenance needs.
2. Woodguard polymer coated wood fencing is treated wood with a non-toxic, non-chipping surface covering. The wood grain is still visible but the finish has some of the plastic texture of the polymer. This product allows for fencing to be constructed similar to a wood fence, with the rails attached to the face of the posts. The result is a stronger, safer fence. Woodguard has a 20-year warranty. The cost is similar to wood board fencing but the maintenance needs are less. While the manufacturers state that this product is resistant to cribbing, we would recommend that a hot-wire be provided at the top rail to discourage the horses from chewing. This material would be acceptable to use for both stall turnouts and paddocks. It offers the appearance of a traditional 3- or 4-board wood fence without the significant maintenance demands. https://www.wood-guard.com/horse-fencing/
3. High Tensile Polymer (HTP) comes in both rail and wire styles and is typically mounted on wood posts. The rail is typically 5” wide and from a distance will appear similar to wood board fencing. Because wire fencing has a lower visibility, we suggest using a thicker top board so that the horses can more easily identify the barrier. The HTP materials’ inherent flexibility makes these products durable and resistant to horses leaning on or running into the fence. Typically, these are more suited to large pastures or for perimeter fencing and less so for stall turnouts. The darker colors tend to exhibit a chalky appearance over time.
4. Rubber fencing is a durable, flexible, and low profile fencing material and is similar to the HTP fencing. We’ve not seen this product used as often and we understand that there’s a risk that the strings of the fabric (which is an internal support for the rubber) can become exposed and offer a hazard for horses to chew on. A hot-wire at the top of the fence may combat this risk.
The advantages of rubber, HTP or any type strap fencing is the posts can be set further apart which is useful when its highly visible and you want to minimize the number of posts. The fencing is flexible and resists breaking when a limb or tree falls on it therefore it’s a good material for perimeter fencing large acreage and where it encounters wooded areas. This is safer if/when a horse runs into the fence; especially a problem on larger paddocks when horses can get some speed and not be able to slow down.
5. HDPE is a post and board fencing material. It’s stronger than PVC and performs better in all weather conditions, but the primary issue is in the assembly of the fence. The rails are set between posts, instead of fastened to the face, and can pop out if the fence is not secured properly. Its requires more frequent posts which tends to look busy and it’s difficult to bend or angle corners because of the assembly method. The Blackburn team isn’t not particularly fond of this material because it can look clunky and isn’t the safest option. http://www.amberwayequine.com/products/hdpe-fencing-2/
With careful attention to design details, it is possible to retrofit your barn to be healthier for your horses. One important renovation to existing built structures is the addition of skylights and ridge vents to increase light and air flow.
Only a fortunate few horse owners design and build a barn from the ground up. Most buy a property with an existing barn. As the photos illustrate, Blackburn Architects’ client Kevin Plank, the CEO of Under Armour®, bought historic Sagamore Farm in Maryland, and undertook a significant renovation to add light and ventilation to the interior of his historic main barn.
Significant expenditures are not necessary, however. In this discussion, I’m offering simple recommendations for achieving healthier living space for horses starting with an existing barn.
For venting an existing barn roof, I suggest one of two options:
1) Add Dutch doors along the barn sides or
2) Add a vent along the bottom edge of the skylight (or ridge if that works best though I prefer the curb vent for better free air access).
Option 1: Add Dutch doors along the barn sides
This option provides good access for ventilation to each stall and a great method of controlling air flow. An owner has the option of leaving just the upper door open to reduce the flow or open both upper and lower doors to give maximum free area. (Of course, in order to open both doors for full access you’ll need to add an interior mesh panel to keep horse in the stall.) If Dutch doors aren’t possible or within the budget, then I recommend adding low wall vents to bring in air low to the floor (which is good for foals and to vent odors caused by ammonia gases near the floor). The vents should be dampered for air control and screened to keep rodents from getting into stalls.
Additionally, Dutch doors provide an abundance of natural light, which reduces the need for electric lighting in the barn and helps purify the stall flooring, reducing the creation of harmful ammonia gases.
Option 2: Add a vent along the bottom edge of the skylight (or ridge)
This option allows for vertical ventilation of the barn using the Bernoulli Principle and the chimney effect. Though the existing barn may not have the best angle for prevailing breezes or roof slope, it will help nevertheless. I also recommend vents at the top of the wall at the roof eave if they can be added. This permits year-round ventilation above the heads of the horses, but still ventilates the barn vertically using the techniques described above.
There are a variety of methods and materials that can be used to retrofit skylights into an existing roof. At Sagamore Farm, Blackburn Architects’ design replaced the existing shingles with a new metal roof (not necessary; Sagamore’s roof shingles were worn out and metal was chosen as a better long term material). In more typical circumstances where the existing shingles are salvageable, simply remove the shingles along the ridge and cut out the sheathing or sub roofing material, leaving only the roof rafters.
Continuous curbs should be built along the edge of the opening. Although a continuous skylight or curb is not necessary, I find it aesthetically and functionally preferable. A skylight can then be placed on top of the curbs spanning from one side of the aisle to the other. The curb can and should be vented. The size and amount of free area depends on the barn design, size and location. The skylight width does not have to span the full width of the aisle but somewhere between 8 to 12 feet should be adequate.
The skylight can be either glass (costly and should be safety glass) or some form of polycarbonate. Check your local building codes for requirements. I do not recommend clear glazing. Translucent glazing reduces the visibility of dirt and filters light, which better serves the barn interior. It’s best not to let a strong band of sunlight hit a stalled horse for a long period of time. I also recommend painting the interior of the roof and framing members a light color to improve reflectance.
If a continuous skylight is not possible, then individual roof skylights can be installed over the center aisle. However, if the skylights are not high on the roof and are not vented, they may not do much to increase the barn’s vertical ventilation.
If the barn has a loft it may be possible to remove it, leaving specific structural members spanning across the barn to hold the building together and to provide wind shear strength to the barn. If the loft is used for hay storage (which I don’t recommended for health and safety reasons), then it may be possible to remove a portion of the loft over the aisle leaving the loft in place over the stall for storage or the reverse of that (remove the loft over the stall but leave it in place over the aisle).
While these approaches to increasing light and ventilation in existing structures can work wonders, you should always contact a structural engineer before installation of skylights to determine if the barn can take the modifications needed of if some additional structural work needs to be done.
I’ve always made it a point to use passive renewable design elements and sustainable materials in my equestrian designs. The motivation is designing for the health and safety of horses, so it’s not surprising that what’s recommended for creating human and eco-friendly structures is also recommended for equines.
Nowadays, Blackburn Architects’ team rarely encounters a client who isn’t enthusiastic about including sustainable design principles in their farm program. With green technologies evolving every day, there are more systems and product choices available to suit the unique demands of equine properties. The most prevalent elements include natural light and ventilation, recycled materials and regionally sensitive natural woods and products.
SUSTAINABLE BUILDING MATERIALS
We incorporate recycled and sustainable materials into the firm’s barn designs. We’ve used recycled rubber bricks and pavers for aisle flooring, and recycled rubber mats for stall floors, and occasionally, stall walls. Not only are these products more comfortable for the horses’ legs and knees, but they also provide a slip-resistant surface. As for building materials, we use everything from FSC (Forest Steward Council) certified lumber and recycled steel to fly ash concrete blocks and recycled wood.
However, we are always mindful of what some recycled material mixtures contain. Some products include substances (plastics, resins, binders, etc.) that could be toxic to horses through off-gassing or if they chew on the material. If you’re designing your own facility, be sure your builder is familiar with the materials ahead of time and is comfortable working with them. Occasionally, we’ve run into a situation where the builder is unfamiliar with a product recommendation and accidentally convinces an unaware owner to use a product that may exhibit these harmful qualities.
BUILDING FOR CLIMATE
It’s important that building materials make sense for both the design and the climate. In more northern locations, we try to design with timber that will provide more insulation for the structure. In the south, a masonry-style building helps keep the structure cool and is more resistant to humidity and insect infestation. While bamboo is an excellent renewable resource option, it’s not often locally sourced and can be costly to ship. Douglas fir and southern yellow pine are the typical go-to lumber products for our firm. They are quality assured, sustainably harvested, and regionally sensitive. When combined with low VOC (Volatile Organic Compounds) finishes and paints, these materials make for sturdy, sustainable buildings that do not sacrifice quality or aesthetics.
Conserving water is imperative to any agricultural property, and there are many top-to-bottom green approaches to consider. It’s crucial to intercept and collect storm water before it becomes ruinous run-off that can affect ground water and nearby ponds and streams. We frequently use porous or “popcorn” asphalt for interior and sometimes exterior floor covering. It’s “self-healing” and aids in water drainage.
Since many horse farms around the country face changing weather extremes (torrential rain and drought come to mind), rainwater collection systems are vital for alleviating the resultant water issues. Roofs can be designed to route storm water into cisterns. The harvested water can then be channeled into irrigation systems for fields, paddocks, arenas and pastures, or collected for controlled distribution to prevent muddy conditions.
ACTIVE RENEWABLE SYSTEMS
In addition to passive systems, I highly recommend including active renewable systems in the design of any horse farm. The beauty of equine and agricultural properties is that they often feature characteristics that compliment these systems. Large swaths of land can facilitate geothermal power systems or wind-powered generators and other equipment. Roofs with large surface areas are common features of many agricultural buildings and make perfect platforms for solar panel systems.
One of the firm’s current projects is an extremely energy efficient property in Missouri. While targeting net-zero energy use, we’ve included a geothermal heating system and solar panels that power infrared heaters in the wash stalls.
Green technologies have come a long way and today’s solar panel systems offer more choices for collecting and storing energy. If designed properly and in the right location, it is often possible to fully rely on the solar panels for all your energy needs. Including these systems in conjunction with natural light and ventilation could conceivably eliminate outside energy dependency for your equine buildings. Over time, solar panels will pay for themselves in savings. Check with your local and state government about tax incentives for incorporating green energy saving systems into your property.
FRESH AIR AND NATURAL LIGHT
Accomplished with steep sun-heated roofs and vented skylights, the combined effects of the Bernoulli Principle (an equation of vertical lift championed by Dutch-Swiss mathematician Daniel Bernoulli) and the chimney effect (air pulled in low and vented up high) circulate fresh air throughout the structure while flooding the space with natural light. This method provides the optimal environment for horses because it turns the typically static barn into a machine while imitating the equine’s natural environment. The process significantly cuts down on the cost and operation of electric lighting and fans and the health and safety risks they can create.
One of the challenges we sometimes encounter with clients is convincing them to include active systems in their design programs. This is usually due to upfront costs. The price impact can be minimized by smart design decisions. Knowing ahead of time what green options are available and which ones you’d like to incorporate will inform your budget early on and, if need be, help you plan the property with future installations in mind.
THE BENEFITS OF COMPOSTING
Composting is another great passive renewable option. We strongly encourage all our clients to include a composting system in their design program. Composting helps manage muck and removes harmful bacteria and other organisms to create natural fertilizer for paddocks. It also helps keep organic material that could produce harmful uncontrolled run-off out of landfills.
Sustainable barn design is about what’s healthiest and safest for your horses. Remember, horses were never meant to be inside. But if they’re going to be, then it’s important to create an environment as close as possible to what they would encounter in nature, using materials and techniques that at the same time don’t harm the very environment they come from.
1. Blackburn designs stalls of all sizes, but the most common is 12’x12’. 16’x16’ is often requested for larger horses, but with more space comes increased maintenance, a need for more bedding and a bigger area to clean. Larger stalls can, therefore add considerably to the cost of building a barn by:
a. Adding to the overall length and/or width of a barn.
b. Requiring roof framing to be increased from 2×10’s to 2×12’s or even greater.
c. Increasing the span of the framing lumber.
2. Partitions between stalls should be at least 8 feet high, but they don’t have to be solid from top to bottom. Barred or mesh portions on the top enhance ventilation. This also has the benefit of allowing horses to see their companions — and provides easy observation of the horses by their owners. The down side is the increased ventilation between stalls can increase the risk of bacterial infection between horses. For the same reason, doors that are open on top increase light and ventilation. Bars must not be more than 2 to 3 inches apart, and openings should not be more than 2 inches across to prevent hoof entrapment.
3. Steel mesh or bar fronts on stalls allow an owner to look down the aisle or into the stall as they walk down the aisle and see their horses. The mesh is good for ventilation, too. The drawback is that bedding can be kicked into the aisles, so we recommend adding bedding guards. Welded steel mesh is typically stronger than bars but the horizontals tend to collect dust and can add to barn maintenance.
4. Doors should be at least 4 feet wide. This is wide enough for a wheelbarrow to enter the space or for a horse and handler to exit or enter the stall. Sliding doors are preferred over swinging doors. If you must use swinging doors, remember to install them to swing outward. You’ll have a major problem if a horse goes down and the door swings to the inside. Additional safety reasons for outward swinging doors include:
a. Prevention of an unlatched door swinging open accidentally, or the wind catching it.
b. Added visibility of looking down an aisle and recognizing that a stall is open and empty. (Handlers need to leave stall doors open when the horse is turned out. This also makes it easier when bringing the horse back to the stall – you don’t have to open it.)
5. We recommend rounded edges in stalls and anywhere in the barn where horses have access. A casting rail (which can be a groove in the wall or a 2-by-4-inch rail bolted low to the wall), provides something for the horse to catch his foot on when rolling to avoid getting cast.
6. Provide for easy access to the stall for feed buckets without opening and closing the door. Place in one of the front corners adjacent to the aisle.
7. Automatic waterers have the advantage of offering constant fresh water, but be sure to buy a model that is easy to keep clean. If you don’t want automatic waterers, install water hydrants between every couple of stalls and provide for ample drainage for drips and overflows. Don’t forget to frost-proof them in climates where pipes are apt to freeze.
Hi John. I hope you had a wonderful summer!
Q: Our covered arena has been put to good use throughout the last year, but we really need lights to make it even more beneficial to our program. Given your expertise and experience with equestrian barns and arenas, I was hoping you might be able to give us some guidance.
We are having a hard time determining exactly what kind of and how much lighting is necessary. Do you have a formula that you use?
Any help you can provide would be greatly appreciated. I look forward to hearing from you!
Dear Undercover Rider:
Glad to hear all’s well.
I would be happy to offer some guidance on lighting for your arena.
A: I typically recommend approximately 35 to 50 foot candles per sq ft of light on the arena floor in order to provide a sufficient amount of light for a variety of functions. It also depends on the amount of reflective surfaces you have and the color of those surfaces including the arena floor material.
If you are anticipating a variety of entertainment type functions such as charity events, parties, etc you may want to consider a variety of type mood lighting for different events.
There are also a variety of type lights to consider such as metal halide, LED, HD, etc.
There are other factors to consider as well such as initial cost, operating cost, maintenance or lamp life and also the design of the fixture (bird protection, fire safety, etc.)
We are beginning to use LED more often now. I hope that helps!
Coming off the heels of a truly epic storm for the Washington D.C. area (and most of the east coast!), I thought I’d take a moment to address how design techniques can help barns “weather” extremes.
In the United States, the upper northeast regions through to the Midwest are prone to experience weather extremes in the form of snow and ice. While we cannot entirely “weather proof” a barn, we can make it more resilient to some of the more damaging effects of weather phenomena.
The roof of your barn needs to be able to:
- Withstand the weight of snow and/or effectively shed it
- Prevent or reduce the formation of ice dams
- Redirect “roof avalanches” from sliding into high traffic or poor drainage areas and also reduce associated noise that could frighten the horses.
In addition to contributing to the Bernoulli principle I incorporate for natural ventilation, steeply pitched roofs also contribute to effective, gradual roof shedding and the redistribution of snow load. Ideally the pitch should be between 4/12 and 6/12 to get the optimal shedding effect (although, we generally try to keep pitches at 7/12 or more to take full advantage of the Chimney Effect and Bernoulli principle for natural ventilation)
Roofing material will also factor into how the snow will shed. Metal roofs are excellent as they are smooth and slick. They will also stay colder longer; reducing the likelihood that snow will melt and form ice dams (more on this below). Snow will shed from a metal roof even if the pitch is lower. Shingled roofs, however, will slow down the shedding process by “holding on” to the snow and allowing it to stay in place and accumulate. Consider a steeper pitch if you prefer a shingled roof as it will facilitate the shedding process over the rougher material.
Now, you might be saying to yourself, “Well, the snow is off the roof…but it’s all over the place! Now what?” Including strategic roof overhangs will complement the steeper pitch by helping to distribute shedding snow away from exterior walls and out of traffic and poor drainage areas. Be wary though, snow sliding off roofs can be noisy and frightening to horses, not to mention dangerous if it falls on you! Snow guards on the roof can help reduce the noise associated with shedding snow and keep huge sheets of it from falling on (and potentially harming) 2 and 4 legged passersby. Gabled dormers over entryways can also be useful. They help to direct snow off to the sides.
Ice dams are another unfortunate side effect of snow-laden roofs. An ice dam forms when the underside of the roof gets warm enough to thaw the bottom layer of snow sitting on the other side. The water makes its way down to the eave where it refreezes, eventually growing into a mound of ice. As the ice dam gets larger, it can pull the shingles and edges up allowing water to get through and into the insulation and walls. Water damage then wreaks havoc on the interior of the barn. The ice dam could also break off the eave and take pieces of the roof with it or fall on passersby. Sure, there are ways to deal with ice dams once they’ve formed, but natural ventilation can help prevent them upfront. Natural ventilation keeps the underside of the roof within 10 degrees of the outside temperature, which aides in keeping that critical layer of snow right on top from thawing and running down towards the eaves.
Site and circulation planning can help prevent and/or reduce the impact of icy conditions around equine walkways. In the interest of horse safety, I try to design site circulation so that horses do not need to move over asphalted areas intended for trucks and service vehicles (there are other benefits associated with that as well). Asphalt is not great for horse’s knees, generally, but it is particularly problematic when wintery conditions lead to the formation of “black ice” — a thin sheet of ice over the asphalt that can be imperceptible to the horse or persons walking on to it. Horse pathways in and around the barn should include porous footing that absorbs and carries moisture away quickly. Presently there is no way (that I know of) to prevent pastures from freezing over, but you can maintain a dry paddock or “sacrifice” lot where your horses can be turned out when pastures have been effected by inclement weather. Paddocks with considerable slope can be particularly hazardous when they freeze over. That’s when a “level” dry lot can be very useful!
As many on the east coast found out this past week, there is only so much preparation you can do in a couple of days before a storm hits. You, your horses, and your barn will benefit from built in preparation.
“When you take a horse out of its comfort zone—the wild—it’s your obligation to create an environment that protects its health and safety. A poorly designed barn can be worse than no barn at all.” – John Blackburn
John Blackburn knows barns. As Blackburn’s owner and senior principal for the past 25 years, John has designed over 150 equestrian facilities across the United States and abroad.
In his blog, Stable Minded, John rhapsodizes about the design process behind our horse barns and equine facilities as only he can. His blogs cover a variety of equestrian news and topics: from the story behind projects we’ve designed to equestrian and design issues, such as how to increase natural lighting in barns. For those of you with questions or comments about the nitty-gritty details we face when designing barns, John considers his blog an open forum to discuss what’s on your mind.
If you’re curious about the architectural process, like to view construction photos from start to finish, or have questions about how it all works, we invite you to read and comment at Stable Minded. It might not be literally straight from the horse’s mouth, but we like to think it’s pretty close.
Quite a few years ago, I participated in a web chat (remember those?) with the folks at EquiSearch. During the chat, a few chatters presented me with questions about their barn projects, which ranged from “how to’s” regarding initial planning stages or “what now’s” after building the basic framework. For old time’s sake, I thought I might share the chat’s transcript. For the sake of those reading today, I’d like to encourage any and all of you to ask away with questions or to present design issues of your own.
gatsbysmom – How much roof overhang do you recommend for a barn in the South?
Blackburn – Gatsbysmom…roof overhangs are very helpful in the south for shading…if you have Dutch doors where horses can stick their heads out, it allows them to do it…make sure the roof is projected out far enough so runoff doesn’t drop on the horses’ heads…a good dimension is 3.5 feet.
This private equestrian facility includes a 14-stall barn, three-bedroom staff residence, and a service wing for hay, bedding, and equipment storage. Designed in a French Colonial style indigenous to the South, the barn and residence feature coral stone water tables, stucco wall finishes, and barrel tile roofs. The generous use of dormers provides abundant natural light to the barn stalls and aisles and to the second floor of the residence. This project was featured in Elle Decor magazine.
Program 14-stall stable and three-bedroom staff residence
A few weeks ago, some of my staff and I were able to tour one of our recently completed projects, a new horse barn, arena, and residence (for which we did some renovations) in Marshall, Virginia. Marshall is located in the Northern Virginia piedmont, just outside of the well-known horse communities of Middleburg and Upperville. With beautiful, sloping land, the area is home to several farms, vineyards, and country homes.
The 8-stall barn has a lounge with an office on the second floor and an attached arena for the owner to practice dressage. I’m very pleased with how the new facilities have turned out and hope the owners are too. For more information on the scope of work, please see my previous post. [slideshow]