Seemingly, about a foot of snow buried the construction site at Beechwood Stables, a future barn and arena in Massachusetts at any given point from December through March.
Since then, as the weather in Massachusetts grows milder, the construction at this private farm (a project in association with Marcus Gleysteen Architects) is finally taking a shape other than a snowdrift. In the works are a 12-stall barn, a storage facility with recreation and lounge space, and an indoor arena with an observation lounge.
As foundation and underground work began over a winter season that yielded 60 inches or so of snow in the Boston area (with January 2011 alone dropping 38 inches), well…I’m sure you’re not surprised to read that delays were bit of a problem. By the end of the winter, there may have been more snow removal than soil stockpiled on the job site!
Even on April Fool’s Day (go figure), the area received a dusting of the white stuff. That’s why I couldn’t be more pleased for this patient client of ours as we approach the warmer months. Work at the private farm has progressed smoothly ever since the steel and timber arrived in early April; see the progress in the following photographs.
As you might expect with such a substantial project, we gave much consideration to the structural work and foundation. Specifically, we needed to determine how to erect and tie together stone column bases that weighed approximately 200 lbs. each and 21-ft. tall timber columns while allowing for enough movement to install the beams and rafters. In the end, the collaboration and discussion on how best to detail this connection took longer than it did to actually assemble, thanks to the efficient crew at New Energy Works and the careful planning between Kenneth Vona Construction (general contractor) and DeStefano & Chamberlain (structural engineer). I’m happy to report that the bases and timber columns went up without so much as a groan.
Following that, steel columns and perimeter beams were set in about two days; the timber frame for the barn and connecting link took a little over a week. Since then, the contractor has been busy working on the barn framing, preparing all of the openings for sheathing, and the steel fabricator has assembled all of the steel rafters and is completing final welds. Within about a month, the walls of the barn and connecting link will be complete and the roof work will begin. Assuming the weather behaves, of course.
In the meantime, timber for the arena observation room and support spaces is being fabricated along with the SIPs (structural insulated panels) that will cover two-thirds of the project.
So, here’s to spring weather and speedy progress on an exciting project that we hope the owner and their horses will soon enjoy!
We just received a copy of Chris van Uffelen‘s new book called Re-Use Architecture from the German publishing house, Braun. This substantial book highlights adaptive reuse projects throughout the world: Blackburn’s New River Bank Barn project is part of the stunning collection.
As van Uffelen asserts, building conversion is more relevant than ever as recycled and eco-friendly solutions are becoming the norm. It’s a gratifying challenge for me to “save” an old barn or convert a worn out structure into something different while paying respect to its former use. I can’t help but appreciate a book that makes showing off these type of projects a mission.
We’ve been fortunate to have received attention for the New River Bank Barn, which was a memorable and exciting project for our firm. I still can’t help but feel proud when I look at the “before” photo of the 1800s bank barn, which was in severe disrepair. Most of the structure was preserved, but re-clad in SIPs panels to provide insulation and structural support. The SIPs panels are sandwiched between the original barn walls and a new board-and-batten exterior. The northeast-facing wall of the original structure was removed entirely and glazed, opening the interior to expansive (and very private) views of the property to the Potomac River. Steel columns were added and wrapped in indigenous fieldstone to support the new glass wall, which was designed with mullions that align with the original frame columns and purlins so that the framework fits aesthetically with the original structure.
Our work could only be done thanks to the owner’s foresight to envision a new future for the old structure. I couldn’t be more pleased to have been given the opportunity to “save” the bank barn, which now hosts gatherings and parties for the owner’s friends and family. Re-Use Architecture is available at Amazon and major book retailers.
I thought I’d share some photos of the ongoing renovation of the bank barn project in Ohio. The last time I wrote, the barn–which is being converted into a guest house–had just been relocated to a new position on the site in order to maximize views. (An important feature considering the extensive porch/decking that will outfit the rear of the barn.)
Recently, the crew installed SIPS panels on the roof and walls to insulate the barn without compromising the old barn’s interior. The exterior of the SIPS were then clad in reclaimed barn wood to give the exterior the same “old barn” feel as the interior while still providing the owner with the modern comforts expected in today’s homes. The original slate shingle was carefully removed and replaced with SIPS attached to the original roof boards. We never anticipated reusing all of the original slate, for fear that too much of it would break, but I’m happy to report that– in the end– no new slate was needed.
A lot of care has gone into maintaining and restoring the original character of the barn including the replication of the original rafter tails and the thin profile of the roof overhang. The four louver windows on the front and rear of the building were replicated as well as the large (soon-to-be-louvered) windows at both gabled ends. The louvers at the front and rear are hinged like an old fashion shutter, concealing the operable, double hung low-e windows. The large barn doors at the front can close across the entire window wall and entrance for maximum privacy or security.
The next phase will complete the interior work (including the grand fireplace that is a centerpiece of the large open living area) and construct the porch and decking at the rear of the barn.